Foam Roller Shutter Door Roll Forming Machine
Foam roller shutter door roll forming machine is designed for continuous production of insulated roller shutter panels. It supports outer sheet thicknesses of 0.4–0.8 mm and can use polyurethane (PU) or polyisocyanurate (PIR) foam as the core material. The finished panels are suitable for medium- and low-temperature cold storage projects, as well as garage door applications in cold regions.
The production process integrates outer sheet roll forming, inner sheet forming, foam filling, lamination curing, and cut-to-length into a fully automated line. The machine can work with color-coated steel, stainless steel, aluminum, and other panel materials. With flame-retardant, moisture-resistant, or high-density foam cores, the finished panels can be used for fire-rated or high-cleanliness door applications in pharmaceutical facilities, electronics plants, and other specialized environments.
Specifications| Raw Material | |
| Applicable Materials | GI (galvanized steel) GL (galvalume steel) PPGI (pre-painted galvanized steel) PPGL (pre-painted galvalume steel) Al (aluminum) CRC (cold rolled coil steel) HRC (hot rolled coil steel) PU Foam |
| Material Thickness | Sheet 0.3-0.5mm (customizable). PU Panel 10-25mm (customizable). |
| Feeding Width | 150-350mm (customizable) |
| Effective Width | 80-250mm (customizable) |
| Machine Dimensions & PLC | |
| Machine Dimensions | Approx. 15×1.6×1.4m |
| Machine Weight | 5t-8t |
| Machine Color | Customizable |
| Control System | Fully automatic control with PLC touch screen and frequency converter |
| Voltage | 380V, 50Hz, 3 Phase (upon customer's request) |
| Forming Machine | |
| Main Shaft Material | Diameter: Ø50mm Material: 45# steel (finish turning) |
| Roller Material | 45# steel (hard chrome plating, quenched to HRC 55-62) |
| Forming Stations | 30-40 stations |
| Forming Machine Motor Power | 11kW-30kW |
| Forming Speed | 8-30m/min |
| Foaming Machine | |
| Type | Low Pressure Blowing Type |
| Foaming Material | PU |
| Power | 5 kW |
| Finished Product Collection | 120kg/hour (max) |
| Cutting Device | |
| Cutting Method | Automatic fly saw cutting (3.0kW-11kW) |
| Cutting Blade Material | Cr12MoV (heat treatment, HRC 58-60) |
| Punching Device | |
| Punching Type | Press punching/hydraulic punching (optional) |
| Punching Die Configurations | According to the drawings (customizable) |
Decoiling →Material Feeding & Guiding → Roll Forming → Foaming → Combination Foam → Cutting-To-Length → Finished Product Collection
Configuration
| No. | Equipment | Quantity |
| 1 | 3t Uncoiler | 1 Set |
| 2 | Main Roll Forming Machine | 1 Set |
| 3 | Foam Machine | 1 Set |
| 4 | Cutting Device | 1 Set |
| 5 | Hydraulic Station | 1 Set |
| 6 | Controlling System (including Cabinet) | 1 Set |
| 7 | Run-out Table | 1 Set |
| 8 | Punching Device | 1 Set |
